Mars Almond Bar

Creating and Travelling a Mars Almond Bar from Factory to Dinner Plate

It’s hard to imagine how such a delicious and universally-adored treat as the Mars almond bar could ever be created and travel from the factory to the dinner plate. This journey begins with the gathering of ingredients, then proceeds with production operations, before finally ending with the bar’s appearance on a plate, ready for consumption. In this blog post, we will explore how a Mars almond bar is created and travels to a dinner plate, in detail.

Gathering the Ingredients

In order to create a Mars almond bar, the manufacturer begins with the gathering of raw ingredients, including the chocolate coating, almonds and a range of other add-ins. This process begins with the buying of the ingredients from regional suppliers. While the majority of the ingredients used in Mars almond bars are sourced locally, some, like the cocoa butter and chocolate, are sourced from abroad to guarantee their quality and taste.

When the ingredients arrive at the factory, they are processed once more to make sure that they meet the quality standards as specified by Mars. The almonds, for instance, are usually roasted lightly and checked for their freshness and flavor. They are then chopped finely and assorted into batches according to the recipe. Depending on the country where the bars are being made, the recipe might vary slightly in terms of the ingredients so as to adapt the product to local tastes.

Preparing the Chocolate

Once the ingredients have been assembled and checked, the next step of production involves the preparation of the chocolate coating. In the case of Mars almond bars, the chocolate used is a type of Swiss semi-sweet chocolate, which is produced in Switzerland itself. When the chocolate arrives at the factory, it is melted down and blended with other ingredients, such as cocoa butter, sweetener and various flavorings, to create the taste profile desired by Mars.

The chocolate mixture is then poured into molds in the shape of small almond bars and frozen for a few minutes so that it solidifies and retains its shape. After that, these chocolate-covered almond bars are left to cool for about 10 minutes. Once cooled, the bars are removed from their molds and placed onto a conveyer belt ready for the assembly process.

Assembling the Bars

The final stage in the creation of the Mars almond bars takes place when they are assembled in the factory. The almond bars are first coated on one side with the melted chocolate mixture before they are placed on a conveyor belt. A few seconds later, they are then sprayed with a coating of melted coconut oil, which enhances the flavour and adds a layer of texture to the bars, making them even more delicious.

At this point, the bars can either be packaged directly, or have additional ingredients, such as caramel or raisins, added. Typically, these additional ingredients are mixed together with the melted chocolate mixture and poured over the already-formed bars as a final finish, with some of the ingredients, such as almonds, being added on top afterwards.

Packaging and Sending

The finished Mars almond bar is then placed into a food-grade, airtight package, along with a nutrition facts label, expiration date and various other information. Once packaged and sealed, the bar is ready for transportation. Depending on the destination, the bars can be transported using various methods, from air freight to road transport.

However, it is essential that the bars are kept at a temperature below 40°F and out of direct sunlight to ensure that the taste and texture remain intact. The bars are then further kept in a warehouse or storage facility until they are shipped off to their respective points of sale.

Suiting the Appetite

With the Mars almond bar now securely packaged, it is ready to be taken away and enjoyed on any dinner plate. With its sweet, nutty flavor and unique texture, the bar offers an enjoyable and satisfying snack or dessert that can be savoured in all its deliciousness. Consuming such treats on occasions like Thanksgiving or Christmas can provide some respite from the usual holiday menu and provide sustenance until the main meal.

Conclusion

Creating a Mars almond bar is a journey that starts with the gathering of ingredients and ends with the appearance of the bar on a plate ready for consumption. With each stage of the process, from preparation to packaging and travelling, the bar is crafted slowly to perfection, achieving an immaculate, delicious and unforgettable experience that unites people from all around the world and brings joy to dinners, no matter the occasion.